V.6
Welcome to the World of Rutgerson. “Our vision is to off er the most innovative as well as functional solutions to the international marine market. Additionally, all our products have both unique design and the highest level of safety.” - Göran Rutgerson, Executive Director and owner. Our products have evolved from more than 35 years of experience obtained through research and development, as well as strong partnerships with the world leading manufacturers and designers within the marine industry. The company is located in Marstrand, one of Europe’s leading sailing centres. Sailing conditions around Marstrand are tough, and the personnel have fi rst-hand experience of what our products must withstand in terms of safety and durability. With production, sales and administration in the same building we are very fl exible and we have fast, reliable deliveries. Our wide assortment of products is designed for various needs and demands. Our three main product areas are sail hardware, deck hardware as well as portlights and hatches. Rutgerson Marin AB is represented in all parts of the world through our global distribution network. We have around forty local distributors and we are also in some cases in direct contact with sail makers, boat builders and boatyards. Our core values, reliability, innovation and performance and experience, signify that we constantly develop new innovative products that you can always rely on even in extremely rough conditions. Only with all these aspects could a product be called superior. Therefore, Rutgerson proudly presents products that truly are “Best in Action”. Best regards, The Rutgerson Crew Marstrand, Sweden Catalogue version 6 The photo on the front page is taken by Dan Ljungsvik, Ljungsvik Communication AB. 2 www.rutgerson.se
CONTENTS 1. SUPER RINGS & TOOLS Super Ring Specifications ......................................................................4 Super Ring Application guide ................................................................5 Super Ring Closing tools .......................................................................6 Super Ring Removal tools .....................................................................7 Super Ring Hole punching tools ............................................................7 2. SUPER RING SLUG SLIDES & INDUSTRIAL APPLICATIONS Super Ring Integral slug slides ..............................................................8 Single Slug slides ..................................................................................8 Super Ring Integral D-rings ...................................................................9 Super Ring Wire rope support thimble ..................................................9 Super Grip Wire/rope attachments ......................................................10 Super Grip Multipurpose attachments ................................................10 Super Grip Bolt through attachments .................................................10 Super Grip Connectors .........................................................................11 Super Grip Hinged D-rings ..................................................................11 3. HEADBOARDS MAINSAIL SYSTEM...........................................................................12 Mainsail Headboards ..........................................................................13 QFF Quick Flex Fitting Headboards ......................................................15 Regular Headboards for rivet fastening ...............................................17 One-Design Headboards .....................................................................18 Heavy Duty Headboards ......................................................................18 FFC Flex Fitting Composite Headboards ...............................................19 4. ST-JIB CLEWBOARDS QFI Quick Fitting Inverted Clewboards ................................................20 Regular ST-jib Clewboards for rivet fastening .....................................21 5. FASTENERS & TOOLS FOR HEAD- AND CLEWBOARDS Rivets and closing tools .......................................................................22 Liners and closing tools .......................................................................23 6. CLEWBLOCKS .....................................................................................24 Blocks .................................................................................................25 7. BATTEN FITTINGS & RECEPTACLES ..................................................26 Limousine Batten Receptacle 1600 .....................................................28 8. PRESSURE ABSORBING SLIDES & BATTCARS MAINSAIL HEADBOARD CARS ........................................................29 Quick release pin ...............................................................................29 BATTCAR GENERAL DIMENSIONS ....................................................30 Pressure absorbing slide & Battcar Mast selection guide ..............32 Pressure absorbing slide & Battcar Help guide ...............................33 Application guide 1530-XX-03 & 1531-XX-03 .....................................34 Application guide 1530-XX-05, 1531-XX-05 & 1535-XX-05 .................35 Application guide 1530-XX-09 ............................................................36 Application guide 1530-XX-10 & 1535-XX-10 .....................................37 Application guide 1530-XX-15 ............................................................38 Limousine Battcar 1540 ......................................................................39 3 9. BATTENS Pulltruded flat & round battens ..........................................................40 Rollerbattens ......................................................................................41 10. BATTEN ACCESSORIES PVC Endcaps ........................................................................................42 Stainless Steel Endcaps .......................................................................42 Stainless Steel Round Batten connectors ............................................43 Aluminium Round Batten connectors .................................................43 RLT Rutgerson Leech Tensioners ..........................................................44 11. STAINLESS STEEL RINGS & HANKS Clew Rings with bar ............................................................................45 O-Rings ...............................................................................................45 D-Rings ...............................................................................................45 Piston hanks .......................................................................................45 Sail snap hooks ...................................................................................45 12. SAIL SLIDES & SHACKLES Plastic sail slides .................................................................................46 Sail shackles, knock-on plastic ............................................................46 Sail shackles, stainless steel ................................................................46 13. CLEATS & OTHER ACCESSORIES Clamcleats ..........................................................................................47 Rutgerson E-cleats ..............................................................................48 Rutgerson tape folder .........................................................................48 RONDO Chafe protector .......................................................................48 14. CARBON FIBRE PRODUCTS.............................................................49 15. SPARE PART LIST ...............................................................................50 GENERAL WARRANTY & KEY TERMS OF SUPPLY BY Rutgerson Marin AB ........................................................................51 Super Rings & Tools SR Slug Slides Head-, Clewboards & Blocks Batten fittings Battcars Battens & Accessories Rings & Hanks Sail slides, Shackles & Cleats Carbon Fibre Products
SUPER RING SPECIFICATIONS T e Supehe uper Ring was invented by Göran Rutgerson, CEO and founder of the company, as far back as 1972 and it was so well received that Rutgerson is still the world leading supplier of press sail rings all over the world. R he Sup ge The Super Ring is made of high grade Swedish stainless steel and is being refi ned in a complex system of forming and blanking dies. When pressed onto a cloth, the Super Ring’s teeth penetrate easily without damaging the surrounding area. Additionally, the teeth of the Super Ring are evenly spaced to provide maximum holding power as they bend uniformly to spread the load. The strength of the rings’ construction and the unsurpassed grip on the on the cloth makes the Super Ring perfect for all kinds of heavy duty cloth and can be applied in the toughest industrial conditions. Outside the global marine market, this product is used for covers, architectural structures, off -shore business, tents etc. Rutgerson has taken the famous Super Ring concept to the next level by making the latest version out of titanium. The titanium rings weigh 50 % less than the Super Rings made of stainless steel. Titanium is a non-conductive material, so it is the best insurance against corrosion. For cost effi cient industrial applications, in which there is no need for the added value of mirror-polished surface, the Super Ring can also be off ered in unpolished versions. The same quality, but more competitively priced. The Super Ring is delivered in a set that consists of a toothed washer, a centre piece and a plastic insert. Final dimensions [mm] Part no 1000-10 1000-12 1000-14 1000-14L 1000-20 Product description SUPER RING Standard versions SR10 SR12 SR14 SR14L Long SR20 1000-20LD 1000-25 1000-25LD 1000-25SL 1000-35 1000-45 1000-55 SR20LD Light Duty SR25 SR25LD Light Duty SR25SL Super Light Duty SR35 SR45 SR55 Titanium SUPER RING TSR 14 TSR 20 TSR 25 TSR 35 TSR 45 SUPER RING for Industrial applications – Unpolished SR10 Unpolished SR12 Unpolished SR20LD Unpolished SR25LD Unpolished SR25SL Unpolished SR35 Unpolished 1005-10 1005-12 1005-20LD 1005-25LD 1005-25SL 1005-35 Hole punch Ø [mm] 11 13 15 15 22 22 28 28 28 38 48 60 Inner Ø 10 12 14 14 20 20 25 25 25 35 45 55 Outer Ø 23 26 28 28 40 40 46 46 46 58 72 86 Steel thickness Liner / Tooth part Approx max load [kg] 0,5 / 0,5250 0,5 / 0,5330 0,8 / 0,8500 0,8 / 0,8500 Packed per 100 100 100 50 1,5 / 1,01500100 1,0 / 1,01125100 1,5 / 1,01590100 1,0 / 1,01400100 0,6 / 0,6450 100 1,5 / 1,5204550 1,5 / 2,0250050 2,0 / 2,531851 3000-14 3000-20 3000-25 3000-35 3000-45 15 22 28 38 48 14 20 25 35 45 28 40 46 58 72 0,8 / 0,8375 1,5 / 1,0840 30 20 1,5 / 1,0119020 1,5 / 1,5153020 1,5 / 2,0187510 11 13 22 28 28 38 10 12 20 25 25 35 23 26 40 46 46 58 0,5 / 0,5250 0,5 / 0,5330 500 500 1,0 / 1,01125500 1,0 / 1,01400500 0,6 / 0,6450 500 1,5 / 1,52045250 4 www.rutgerson.se
Super Ring application guide Ring size 10 12 14 14L 20 20LD 25 25LD 25SL 35 45 55 Suitable application Hole punch Ø [mm] Sailboards, dinghy’s and reef points Sailboards, dinghy’s and reef points Dinghy’s, light keel boats and reef points Industrial and thick cloth applications 25-30 ft boats Sailboards and spinnakers 28-32 ft boats Spinnakers and 28-32 ft boats Slider parachutes and spinnakers 30-36 ft boats and heavy parachutes 34-46 ft boats 46-80 ft boats 11 13 15 15 22 22 28 28 28 38 48 60 Press force on dies [tonnes] Press by hand Press by hand 3-5 3-5 11-13 8-10 15 11-13 6-8 22 25 25 (1st pressing) 30 (2nd pressing) Approx load [kg] per application 150 250 300 350 350 500 350 500 700 1500 600 1125 1000 1600 750 1300 300 450 1455 2045 2000 2500 2800 3200 Patch weight 25oz 35oz 25oz 35oz 25oz 40oz 30oz 45oz 40oz 70oz 30oz 70oz 50oz 70oz 50oz 70oz 20oz 40oz 70oz 90oz 80oz 100oz 80oz 100oz Super Rings 5
Super Ring Closing tools The Closing tools for Rutgerson Super Rings are made of high grade tool steel that has been hard chromed and hardened to the highest possible industrial standard. The tools for SR10 and SR12 are suitable for hand hammering or hydraulic press operations. The SR55 requires a two-step pressing process and this tool is constructed as a four piece tool. For maximum durability it is mandatory to keep the tools clean from dirt and not to exceed the recommended press force on the dies listed below. The Closing tools are specially constructed for pressing no other rings than the Rutgerson Super ring. This can cause substantial damage to the tool. The tools should be replaced every 10 000 presses if proper maintenance has been performed. Part no Reference number SUPER RING Closing Tools 1030-10 SRT10 1030-12 1030-14 1030-20 SRT12 SRT14 SRT20 For SR Ring part # 1000-10 1004-10 1005-10 1000-12 1005-12 1000-14 1000-14L 3000-14 1000-20 1000-20LD 1005-20LD 3000-20 1030-25 1032-25 1030-35 1030-45 1030-55 SRT25 SRT25SL SRT35 SRT45 SRT55 1000-25 1000-25LD 1005-25LD 3000-25 1000-25SL 1005-25SL 1000-35 1005-35 1000-45 3000-45 1000-55 Press force on dies [tonnes] Press by hand Press by hand 3 - 5 11 - 13 Packed per Set Set Set Set Number of parts 3 3 3 3 Part no spare parts 1030-001 1030-10-1 1030-001 1030-12-1 1030-12-2 1030-001 1030-14-1 1030-14-2 1030-004 1030-20-1 1030-20-2 15 6 - 8 22 25 25 (1st pressing) 30 (2nd pressing) Set Set Set Set Set 3 3 3 3 4 1030-002 1030-25-1 1030-25-2 1030-002 1032-25-1 1032-25-2 1030-003 1030-35-1 1030-35-2 1030-003 1030-45-1 1030-45-2 1030-003 1030-55-01 1030-55-02 1030-55-03 6 Product description Guide pin Bottom part 1030-10-2Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Guide pin Bottom part Upper part Upper part www.rutgerson.se
Super Ring Removal tools The Rutgerson Ring Removal Tool is a simple and well engineered tool that quickly presses and disassembles the ring from the cloth without damaging or weakening the structural integrity of the cloth. This hydraulic, press operated tool will reduce a two hour operation to one that only takes less than 30 seconds. New rings may be pressed into the original cloth immediately, using the same holes in the cloth for a new toothed washer. Product Part no description SUPER RING Removal Tools 1040-14 RP14 1040-20 RP20 For SR Ring size Packed per 14 20 Set Set Part no spare parts 1040-001 1040-14-1 1040-14-2 1040-14-3 1030-002 1040-20-1 1040-20-2 1040-20-3 1040-25 RP25 25 Set 1030-002 1040-25-1 1040-25-2 1040-25-3 1040-35 RP35 35 Set 1030-003 1040-35-1 1040-35-2 1040-35-3 1040-45 RP45 45 Set 1030-003 1040-45-1 1040-45-2 1040-45-3 1040-55 RP55 55 Set 1030-003 1040-55-1 1040-55-2 1040-55-3 Product description Guide pin Bottom part Upper part Support ring Guide pin Bottom part Upper part Support ring Guide pin Bottom part Upper part Support ring Guide pin Bottom part Upper part Support ring Guide pin Bottom part Upper part Support ring Guide pin Bottom part Upper part Support ring B Super Ring Hole punches Part no Product description SUPER RING Hole Punching Tools 1060-11 1060-13 1060-15 1060-22 1060-28 1060-38 1060-48 1060-60 Holepunch for SR10 Holepunch for SR12 Holepunch for SR14 Holepunch for SR20 Holepunch for SR25 Holepunch for SR35 Holepunch for SR45 Holepunch for SR55 Ø [mm] Packed per 11 13 15 22 28 38 48 60 Pc Pc Pc Pc Pc Pc Pc Pc Super Rings 7 1040-25 Place the pressed ring on the Lower Die (B) with the teeth part facing upwards and the liner part at the bottom. Place the Punch (A) over the guide post with the Gripping Edge down on top of the ring. The Cutting Edge is recognised by its concave shape. Press until the bottom of the ring has sheared completely free of the toothed part, but not more than when the bottom of the red band is level with the ring. When the teeth and liner parts have opened, place them on the support ring and use a chisel or similar tool the press the ring from the cloth. A Gripping edge
SUPER RING SLUG SLIDES & INDUSTRIAL APPLICATIONS Super Ring Integral Slug Slides Slug slides are perfectly suited for attaching a cloth to a track or rail. The slug slides come in many diff erent sizes and are pressed on the cloth with a Super Ring for maximum strength and grip on the cloth. Dimensions [mm] Part no Product description SUPER RING Integral (Outhaul) Slug Slides 1012-07 1012-09 1014-07 1014-09 1014-12 1016-09 1016-12 Slug Slide integrated Ø7mm, round Slug Slide integrated Ø9mm, round Slug Slide integrated Ø7mm, round Slug Slide integrated Ø9mm, round Slug Slide integrated 12mm, square Slug Slide integrated Ø9mm, round Slug Slide integrated 12mm, square A 48 54 48 54 61 54 61 B 7 9 7 9 12 9 12 b 2,0 2,0 2,0 2,0 2,0 2,0 2,0 C 7 9 7 9 12 9 12 D 9,0 14 9,0 14 7,5 14 7,5 E 28 33 28 33 31 33 31 F 34 47 34 47 45 47 45 Slug slide ref # 1201 1203 1201 1203 1204 1203 1204 Fit SR ref # SR14/14L SR14/14L SR20/20LD SR20/20LD SR20/20LD SR25/25LD SR25/25LD Single slug slides Cross sections Dimensions [mm] Product Part no 1202 1203 1204 description Slug Slides 1201 Slug Slide Ø7mm Slug Slide Ø12mm Slug Slide Ø9mm Slug Slide 12mm Length 48 54 54 7 12 Plate thickness 2,0 2,0 48 92,0 9 2,0 Approx SWL [kg] 250 500 500 500 Packed per 10 10 10 10 1201 1203 1202 1204 8 www.rutgerson.se
Super Ring Integral D-ring The Super Grip system is based on the Super Ring concept and is developed to offer a range of different applications for canvas and cloth. With this system, it is possible to connect two pieces of canvas, create an edge lined with wire, bolt the canvas permanently to an object or use together with a line. The possibilities are endless with the Super Grip System. Part no Product description Fits SR ref # Super Ring Integral D-ring, hinged 1014-127 1014-151 1016-127 1016-151 Super Ring Hinge with D-ring Super Ring Hinge with D-ring Super Ring Hinge with D-ring Super Ring Hinge with D-ring SR20 SR20 SR25 SR25 Packed per Pc Pc Pc Pc Super Ring Wire Rope Support Thimble 1020-XX Maximum Part no Product description SUPER RING Support Thimble 1020-14 1020-20 1020-45 Support thimble fitting for SR14 Support thimble fitting for SR20 Support thimble fitting for SR45 wire/rope Ø [mm] Fit SR ref # 5 6 8 SR14/14L SR20 SR45 The thimble fitting holds the wire in place and displays the forces proportionally between the ring, the thimble fitting and the cloth. The wire rope in the leech of the tarp/sail is guided over the Support Thimble (a). Turnbuckle or fork-terminal is linked into the Super Ring for transferring the tension of the tarp to the superstructure carrying the cloth. (b) Super Rings 9
Super Grip Attachments Wire/Rope Attachment 10XX-940 These attachments are specially designed for situations in which you have a tensioning wire or rope running along the edge of a tent or an architectural structure. This mechanical fastening is closed by bolts and nuts to permit attachment to a pressed or spliced wire. Multipurpose Attachment 10XX-950 This attachment has a smoothly rounded tie-in hole that protects ropes, webbings, wires etc. from chafi ng. For example, by pressing in a Super Ring with one or more attachments, an additional hole(s) is created for securing ropes, wires or webbings in one simple operation. Bolt Through Attachment 10XX-970 When designing permanent architectural structures it is often necessary to bolt the canvas to a frame. This bolt through attachment allows you to press the Super Ring and attachment into the canvas. A 6,5mm (1/4”) hole in the bolt through attachment allows it to be bolted to the frame. E A C B Dimensions [mm] Part no Product description SUPER GRIP Wire/Rope Attachments 1012-940 1014-940 1012-950 1014-950 1012-970 1014-970 Super Grip Wire/Rope attachment for SR14L Super Grip Wire/Rope attachment for SR20LD Super Grip Multipurpose attachment for SR14L Super Grip Multipurpose attachment for SR20LD Super Grip Bolt through attachment for SR14L Super Grip Bolt through attachment for SR20LD All Super Grip attachments are packed per piece. A 30 44 30 44 30 44 B 75 95 66 95 66 75 ØC 16,5 25,0 16,5 25,0 16,5 25,0 ØD 6,0 6,0 16 26 6,5 8,5 E 33 40 35 50 35 38 D E A C B D E A C B 10 www.rutgerson.se
Super Grip Connectors L Super Grip Connector 10XX-90X Available in different lengths, this connector combines multiple rings to absorb loads at specific points. It is also used to line tent edges, or to provide reinforced holes along edges so a tent or membrane may be bolted to a structure. W D1 D2 Dimensions [mm] Part no Product description SUPER GRIP Connectors 1012-900 1012-904 1012-906 1014-900 1014-906 Super Grip Connector for SR14 Super Grip Connector for SR14 Super Grip Connector for SR14L Super Grip Connector for SR20LD Super Grip Connector for SR20LD L 66 102 182 95 195 Super Grip D-ring, hinged L Hinged multipurpose D-ring 10XX-920 A universal hinge developed for a multitude of different fittings to be inserted. The inserted fittings will be fully hinged to align with attached lines, wires etc. Examples of such fittings are SS D-rings, triangles etc. W 30 30 30 44 44 D1 16,5 16,5 16,5 25 25 D2 16,5 16,5 16,5 25 25 Fit SR ref # SR14/14L SR14/14L SR14/14L SR20LD SR20LD W D1 D2 Dimensions [mm] Part no Product description SUPER GRIP D-ring, hinged 1012-920 1014-920 Super Grip Hinged D-ring Super Grip Hinged D-ring All Super Grip attachments are packed per piece. L 75 139 W 30 43 D1 16,5 25 D2 30 30 Fit SR ref # SR14/14L SR20LD Super Rings 11
MAINSAIL SYSTEM Rutgerson’s mainsail system has web-on single headboard plates accompanied by a complete range of headboard cars and battcars to cover the boat segment up to 60ft. Besides a new bigger battcar, the new system also incorporates our existing battcar range, and will from now on easily be divided into three diff erent application areas in sizes up to 60ft monohull and 47ft multihull. Instead of having headboards, liners, tools and occasional rivets, you now only need to purchase one single item for your top section. This added value means: - Less articles in stock - Less capitalization in stock - Faster assembly time - A more user and service friendly product System A System B Limousine System C Mainsail system A-C Application chart System Car system Monohull A B C 1530/1531 1535 1540 Up to 38ft Up to 47ft Up to 60ft 12 Equivalent sail area 40m2 / 430ft 2 55m2 / 590ft 2 80m2 / 860ft 2 Multihull Equivalent sail area Up to 31ft 28m2 / 300ft 2 Up to 38ft 40m2 / 430ft 2 Up to 47ft 55m2 / 590ft 2 www.rutgerson.se
HEADBOARD APPLICATION The web on headboard plates are manufactured in anodized aluminium, and are easily attached to the to section by standard webbing sizes. All slots and outer edges are rounded to prevent chafing and both halyard and car attachment holes have pre-pressed stainless steel liners. In racing applications where weight saving and strength plays a significant role, all plates can be custom made in carbon fibre with titanium liners upon request. System A fathead System A Monohull System B fathead System B Monohull System C fathead System C Monohull Headboards 13
18 199 25 140 A1 C1 23 194 B1 237 18 29 189 A2 Headboard Application & Specification chart Part No Product description A1-B A1-S A2-B A2-S B1-B B1-S B2-B B2-S C1-B C1-S C2-B C2-S Monohull headboard A1-Black Monohull headboard A1-Silver Multihull and Fat headboard A2-Black Multihull and Fat headboard A2-Silver Monohull headboard B1-Black Monohull headboard B1-Silver Multihull and Fat headboard B2-Black Multihull and Fat headboard B2-Silver Monohull headboard C1-Black Monohull headboard C1-Silver Multihull and Fat headboard C2-Black Multihull and Fat headboard C2-Silver 24 246 B2 Aspect ratio Thickness [mm] 4 4 Weight [g] 40 deg4 120 40 deg 120 90 deg4 160 90 deg 160 40 deg6 295 40 deg 90 deg 90 deg 40 deg 40 deg 90 deg 90 deg 6 6 6 10 10 10 10 295 350 350 485 485 600 600 Vertical SWL [kg] 850 850 850 850 1350 1350 1350 1350 2800 2800 2200 2200 Webbing slots [mm] 3 x 30 3 x 30 5 x 30 5 x 30 4 x 30 4 x 30 5 x 30 5 x 30 3 x 40 3 x 40 4 x 40 4 x 40 C2 Halyard Ø [mm] 19 19 19 19 19 19 19 19 19 19 19 19 Car pin Ø [mm] Packed per 9,51 9,51 9,51 9,51 13,51 13,51 13,51 13,51 13,51 13,51 13,51 13,51 14 www.rutgerson.se 157 156 218 217 180 180
QFF Quick Flex Fitting HEADBOARDS, for liner fastening The QFF headboard are available in a wide range of sizes to cover the required range of mainsails for boats up to approximately 50ft. Available in both black and silver 25µm anodized aluminium, this standard fitting only requires liners and no additional rivets. This makes the assembly of the boards quick and easy, which saves valuable time in sailmakers production by being more efficient. As all boards can be turned to make any straight side the vertical top side, this product will also decrease product variances in stock. Webbing to add strength and/or spreading loads can be applied through the liners if necessary. For liners, see page 23. 1115-121S 1115-150S 1115-070S 1115-115S 1115-175S Headboards 15
1115-070X 1115-115X 1115-121X 1115-150X 1115-175X Dimensions [mm] Liners Part no 1115-070S 1115-070B 1115-115S 1115-115B 1115-121S 1115-121B 1115-150S 1115-150B 1115-175S 1115-175B Product description QFF Quick Flex Fitting Headboards, liner fastening QFF Headboard 115x80x2mm, Silver Length 80 QFF Headboard 151x115x3mm, Black115 QFF Headboard 160x135x3mm, Silver Height QFF Headboard 115x80x2mm, Black80115 QFF Headboard 151x115x3mm, Silver QFF Headboard 160x135x3mm, Black135 QFF Headboard 175x150x3mm, Silver Thickness 115152 2 3 required 1152 3 x 19 3 x 19 3 x 19 135160 QFF Headboard 175x150x3mm, Black150 QFF Headboard 215x185x3mm, Silver 1523 3 x 19 3 x 19 3 150175 QFF Headboard 215x185x3mm, Black185 1603 3 x 19 4 x 19 3 1753 4 x 19 185215 34 x 19 2153 4 x 19 Packed per 10 10 10 10 10 10 4 4 4 4 16 www.rutgerson.se
HEADBOARDS, for rivet fastening These regular headboards for rivet fastening have webbing slots along the luff side for web-on applications. The 1101-135 is made extremely light for usage in dinghies, where weight saving is crucial. Rivets and liners, see page 22-23 1101-135 1102-075 1102-090 1102-115 1102-135 1103-135 Top Part no Product description HEADBOARDS, for rivet fastening 1101-135 1102-075 1102-090 1102-115 1102-135 1103-135 1103-160 Headboard 135x185x1,5mm Headboard 75x103x2mm Headboard 90x120x2mm Headboard 112x140x2mm Headboard 185x135x2mm Headboard 185x135x3mm Headboard 160x220x3mm width 135 75 90 112 185 185 160 Dimensions [mm] Luff height 185 103 120 140 135 135 220 Thickness 1,5 2,0 2,0 2,0 2,0 3,0 3,0 1103-160 Liners required 3 x 14 1 x 19 1 x 19 1 x 19 1 x 19 1 x 19 1 x 19 Rivets required 26 9 10 21 32 32 45 Packed per 10 10 10 10 10 10 10 Headboards 17
One-Design HEADBOARDS, for rivet fastening These two headboards suit a lot of One-Designs. Rivets and liners, see page 22-23 1102-112 1102-113 Top Part no Product description One-Design HEADBOARDS, for rivet fastening 1102-112 1102-113 One-Design Headboard 112x140x2mm One-Design Headboard 112x140x2mm width 112 112 Dimensions [mm] Luff height 140 140 Thickness 2,0 2,0 Heavy Duty HEADBOARDS These Heavy-Duty headboards are mainly aimed for cruising yachts, and especially for fully battened mainsails. The top shape of the headboards prevents them from being hooked in the backstay when tacking. Rivets and liners, see page 22-23 Liners required 1 x 19 3 x 19 Rivets required 11 11 Packed per 10 10 1120-125 1120-210 1120-170 Top Part no Product description Heavy Duty HEADBOARDS 1120-125 1120-170 1120-210 18 Heavy Duty Headboard Small Heavy Duty Headboard Medium Heavy Duty Headboard Large width 125 170 210 Dimensions [mm] Luff height 140 195 230 Thickness 2,5 3,0 4,0 Liners required 4 x 19 4 x 19 5 x 19 Rivets required 11 12 13 Packed per 2 2 2 www.rutgerson.se
FFC Flex Fitting Composite HEADBOARDS The FFC Flex Fitting Composite headboard is available in a wide range of sizes and thicknesses, and is a cost efficient solution for dinghy and One-Design applications. These headboards are made in a strong polyamide composite material. Rivets and liners, see page 22-23 1105-090 1104-090 1105-135 1105-115 Top Part no Product description FFC Flex Fitting Composite Headboards 1104-090 1105-090 1105-115 1105-135 FFC Composite Headboard #1 FFC Composite Headboard #2 FFC Composite Headboard #3 FFC Composite Headboard #4 width 70 70 100 115 Dimensions [mm] Luff height 90 90 115 135 Thickness 2,0 2,0 3,0 4,0 Liners required 1 x 14 1 x 14 3 x 14 3 x 19 Rivets required 7 7 8 14 Packed per 10 10 10 10 Headboards 19
QFI Quick Fitting Inverted ST-jib CLEWBOARDS, for liner fastening QQF 1191-018S 1191-025S 1191-030S 1191-018X 1191-025X 1191-030X Dimensions [mm] Part no Product description QFI Quick Fitting Inverted CLEWBOARDS, liner fastening 1191-018S 1191-018B 1191-025S 1191-025B 1191-030S 1191-030B 20 QFI Clewboard #3 Silver QFI Clewboard #3 Black QFI Clewboard #2 Silver QFI Clewboard #2 Black QFI Clewboard #1 Silver QFI Clewboard #1 Black Length 183 183 258 258 305 305 Width 45 45 55 55 60 60 Thickness 3,0 3,0 3,0 3,0 4,0 4,0 Liners required 5 x 19 5 x 19 6 x 19 6 x 19 7 x 19 7 x 19 Packed per 2 2 2 2 2 2 www.rutgerson.se
ST-jib CLEWBOARDS, for rivet fastening B A 1190-045 1190-070 1190-050 1190-090 1190-080 Dimensions [mm] Part no Product description CLEWBOARDS, for rivet fastening 1190-045 1190-050 1190-070 1190-080 1190-090 Clewboard #1 Clewboard #3 Clewboard #2 Clewboard inverted Clewboard #9 A 220 190 230 275 260 B 45 50 70 75 90 Thickness 2,0 2,0 2,0 2,0 3,0 Liners required 4 x 19 5 x 14 5 x 14 6 x 14 5 x 19 Rivets required 6 5 14 15 14 Packed per 10 10 10 10 10 Clewboards 21
FASTENERS & TOOLS for Head- and Clewboards Rivets and closing tools AISI 316 Stainless Steel hollow tubular and Aluminium solid rivets for headboards and clewboards. Rutgerson rivets should only be pressed with Rutgerson closing tool for rivets. SS Rivets 2140-XX Aluminium Rivets 2141-XX Dimensions [mm] Part no Product description RIVETS, Hollow tubular SS AISI 316 for Head- and Clewboards 2140-06 2140-07 2140-08 2140-09 2140-10 2140-11 2140-12 2140-14 2140-16 Rivet, tubular SS 6mm Rivet, tubular SS 7mm Rivet, tubular SS 8mm Rivet, tubular SS 9mm Rivet, tubular SS 10mm Rivet, tubular SS 11mm Rivet, tubular SS 12mm Rivet, tubular SS 14mm Rivet, tubular SS 16mm RIVETS, Solid Aluminium for Head- and Clewboards 2141-12 2141-14 2141-16 2141-20 Rivet, solid Alu 12mm Rivet, solid Alu 14mm Rivet, solid Alu 16mm Rivet, solid Alu 20mm CLOSING TOOLS for Rivets 1240 1230 Closing tool for 4,5mm tubular SS rivets Closing tool for 5mm solid Alu rivets Closing tool 1240 for hollow tubular rivets consists of two parts, and should be used in a hydraulic, fl y, toggle or cam operated press. The lower tool part has a spring loaded center part to guide rivets during press operations. Part no 1240: Closing tool for 4,5mm Hollow tubular SS Rivets 22 Part no 1230: Closing tool for 5mm Solid Alu Rivets Outer Ø 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 5,0 5,0 5,0 5,0 Length 6 7 8 9 10 11 12 14 16 12 14 16 20 Packed per 500pcs 500pcs 500pcs 500pcs 500pcs 500pcs 500pcs 500pcs 500pcs 250pcs 250pcs 250pcs 250pcs Set Pc www.rutgerson.se
Liners AISI 316 Stainless Steel liners and Closing tools for headboards and clewboards. All liners must be pressed with Rutgerson liner closing tools. Dimensions [mm] Part no Product description LINERS, SS AISI 316 for Head- and Clewboards 1250-14 1250-142 1250-194 1250-193 1250-19 1250-192 Liner 14mm #1 Liner 14mm #2 Liner 20mm #1 Liner 20mm #2 Liner 20mm #3 Liner 20mm #4 CLOSING TOOLS for Liners 1260-14 1260-19 Closing tool for 14mm Liners Closing tool for 20mm Liners The tools should be replaced every 10 000 presses if proper maintenance has been performed. B Place the liner on the Lower Die (B) with the rubber tube. Place the Punch (A) over the guide post and press until the edges of the liner has curled down without a gap. Length 15,0 19,0 16,0 19,0 22,0 26,5 Inner 14,0 14,0 20,0 20,0 20,0 20,0 Outer 16,0 16,0 22,0 22,0 22,0 22,0 Packed per 20 20 20 20 20 20 Set Set A 1260-XX Closing tools for liners Clewboards 23
CLEWBLOCKS Rutgerson’s Clewblocks have a 60mm, 80mm or 100mm removable acetal sheave and are available in both silver and black 25 μm anodized cheek plates. The webbing slots are smoothly rounded in order to prevent chafe for maximum durability, and the appliance angles of the slots have been improved to better line up with the aspect ratio of the sail. The sheave can easily be removed by unscrewing the M5 bolt that assembles the construction through a SS socket. 1692-060B 1692-060S 230 100 40 1692-060X 1692-080X General Dimensions & Properties For Part no CLEWBLOCKS 1692-060S 1692-060B 1692-080S 1692-080B 1692-100S 1692-100B Product description Clewblock 60, Silver Clewblock 60, Black Clewblock 80, Silver Clewblock 80, Black Clewblock 100, Silver Clewblock 100, Black Sheave material Composite Composite Composite Composite Composite Composite Sheave 60mm 60mm 80mm 80mm 100mm 100mm Cheek plate thickness 3mm 3mm 4mm 4mm 4mm 4mm webbing width 30mm 30mm 40mm 40mm 40mm 40mm Max rope Approx SWL 12mm 12mm 16mm 16mm 16mm 16mm 1200kg 1200kg 1650kg 1650kg 3000kg 3000kg Packed per Pc Pc Pc Pc Pc Pc 1692-100X 24 www.rutgerson.se 155
BLOCKS The Rutgerson block assortment is unique in its design and functionality. The key to its success is that both the sheave and the cheeks are produced from a high-tech composite material of such a great strength that no stainless steel reinforcement is needed. Consequently, the overall weight is dramatically reduced. The new material has “smooth touch” properties and the work load is clearly marked in order to avoid uncertainty. Spherical plain bearings are used for our assortment, which render the blocks very strong and completely maintenance free. Plain bearings will never deform under static high loads like ball bearings and our blocks do not require the initial excess of power for the sheave to start moving, which is a common problem with ball bearing blocks. Single block Webbing block Part no Single blocks B300301B B300501B B300601B B300801B Product description Single 35 Single 50 Single 60 Single 80 Webbing blocks B300305B B300505B B300605B B300805B Single 35 with strap head Single 50 with strap head Single 60 with strap head Single 80 with strap head Sheave Ø [mm] 35 50 60 80 35 50 60 80 Length [mm] 55 80 130 55 80 130 Shackle pin Ø [mm] 4 5 Safe working load [kg] 450 700 94 61150 10 - - - 450 700 94 -1150 2000 2000 Breaking load [kg] 850 1250 2100 3600 850 1250 2100 3600 Rope diameter [mm] Weight [gr] 3 - 850 4 - 12 6 - 14 6 - 14 3 - 835 4 - 12 6 - 14 6 - 14 80 155 333 116 205 557 Blocks 25
BATTEN FITTINGS Rutgerson’s 1490 batten fi tting system is a cost effi cient and fl exible solution for fully battened applications. Available for both knock-on shackle or battcar applications. 1490B 1490-1B 1490 1490-1 Dimensions [mm] Max Part no Product description BATTEN FITTINGS 1490B 1490-1B 1490 1490-1 Batten fitting 1490G Batten fitting 1490-1G, cut to fit swivel Batten fitting 1490 Batten fitting 1490-1, cut to fit swivel Length 84 84 84 84 Width 63 63 63 63 Max width flat batten [mm] 45 45 45 45 round batten [mm] 12 12 12 12 Weight [gr] 63 45 63 45 Fits battcar ref # 1525 1526 1530-XX-03 1531-XX-03 1530-XX-15 1525 1526 1530-XX-03 1531-XX-03 1530-XX-15 Packed per 10 10 10 10 26 www.rutgerson.se
BATTEN RECEPTACLES Rutgerson adjustable batten receptacles are manufactured in a highly durable, UV resistant composite material and can be used with all M10 threaded battcars and bolts. 1585 is our latest batten receptacle, suitable for boats up to 38ft. It is our most user-friendly receptacle yet. No tools are required to open the lid, just pull the clip. Furthermore, the receptacle has no loose parts, the lid is attached to the body. The batten is tensioned with a screw, which is located next to the batten entrance. A tensioning scale is clearly visible on the lid and a coloured marker indicates how tensioned the batten is. The 1585 is also user-friendly to sailmakers because it is very easy to install on the sail. The reason for this is the comparatively few fastening points, there are only five. For boatsizes of 25-36ft, the 1580 is constructed to retain both flat and round full battens up to 30mm width and Ø10mm respectively. 1585 For boatsizes of 33-50ft, the 1590 is constructed to retain flat battens up to 40x6mm. 1580 1590 Max Part no Product description FULL BATTEN RECEPTACLES 1580 1585 1590 1595 1596 1610 1610T 1612 1612T Batten receptacle 1580 Batten receptacle 1585 Batten receptacle 1590 Batten receptacle 1595 Batten receptacle 1596 Batten receptacle 1610, M10 Batten receptacle 1610, M10 Titanium screw Batten receptacle 1612, M12 Batten receptacle 1612, M12 Titanium screw Dimensions [mm] Max width flat batten [mm] Length Width 11049 125 145 145 145 153 153 153 153 57 78 78 78 67 67 67 67 20 x 4 30 x 6 20 x 10 25 x 10 40 x 6 25 x 10 12 34 x 14 34 x 14 34 x 14 34 x 14 22 22 22 22 round batten [mm] 10 10 Weight [gr] 120 140 185 221 232 475 475 475 475 Fits battcar ref # 153X-XX-05 153X-XX-05 153X-XX-05 153X-XX-05 153X-XX-05 1540-23-06 1540-23-06 1540-23-05 1540-23-05 Packed per 10 10 10 10 10 1 1 1 1 Batten fittings 27
1595 is equipped with an aluminium tensioner, which is constructed especially for thicker battens and Blue Streak up to 25x10mm. It is suitable for the same boat sizes as the 1590 and 1596, 33-50ft 1596 has a tensioning system constructed for round battens up to Ø 12mm. It belongs to the same boat size group as 1590 and 1595, 33-50ft. 1595 1596 The batten receptacle 1600 is an innovative product made of anodised black aluminium. This batten receptacle targets boats up to approximately 70ft monohull and 60ft multi-hull, depending on the batten stiff ness. The batten receptacle is completely unique on the global marine market due to a snap function, which means that no tools are required to remove the sliding lid. With the snap function-innovation the batten receptacle becomes very user-friendly to sailors, which in turn makes sailing more eff ortless. Additionally, it has an elegant design without screws or sharp edges. Our product off ers several benefi ts to sail makers as it is the easiest batten receptacle to mount onto the sail. Extensive savings can be made in terms of time and eff ort, especially since bigger and heavier sails are more diffi cult to work with. Another benefi cial aspect is that both round and fl at battens fi t the receptacle. For further details about the batten dimensions, please see the table on the previous page. 1600 is also available with titanium screws. Part no 1610T and 1612T. 1600 28 www.rutgerson.se
MAINSAIL HEADBOARD CARS The headboard cars in black anodized aluminium are robust and easily attached to the corresponding headboard. The system is constructed with either two or three cars that easily can be disassembled from the cheek plate with a retractable circlip on system A and B or Allen key on system C. The initial version of the headboard cars has been upgraded with jointed battcars. The battcars can now move horizontally as well vertically, which means that the Rutgerson headboard cars can more easily enter the track gate and thusly fi t most mast makers and dimensions. System A System B Headboard car Application & Specification chart Part No Product description A111 A111HL A112 A112HL A16 A19 A20 A23 B11 B20 B23 C23 Headboard car A111, 11mm Headboard cars A111, 11mm high load Headboard car A112, 11mm big wheels Headboard car A112, 11mm big wheels and high load Headboard car A16, 16mm Headboard car A19, 19mm Headboard car A20, 20mm Headboard car A23, 23mm Headboard car B11, 11mm Headboard car B20, 20mm Headboard car B23, 23mm Headboard car C23, 23mm System C Car system 2 x 1530-11 2 x 1535-11 2 x 1531-11 2 x 1536-11 2 x 1530-16 2 x 1530-19 2 x 1530-20 2 x 1530-23 3 x 1535-11 3 x 1535-20 3 x 1535-23 2 x 1540-23 Headboard plate A1 or A2 A1 or A2 A1 or A2 A1 or A2 A1 or A2 A1 or A2 A1 or A2 A1 or A2 B1 or B2 B1 or B2 B1 or B2 C1 or C2 Weight [g] 230 230 230 230 230 230 230 230 357 357 357 740 Horizontal SWL [kg] 585 650 585 650 585 585 585 585 685 685 685 1385 QUICK RELEASE PIN The Quick release pin makes it incredibly easy to detach the headboard from the headboard car. The pin replaces the fi xed bolt and just by pulling the strap the pin exits the pin hole and the headboard is free. This construction is unique on the market and very user-friendly since the headboard can be detached from a distance. When the strap is pulled the two ball bearings slide inside, removing the blocking mechanism. Competing solutions have a construction where it is necessary to push a button on the pin in order for it to release. The Quick release pin works not only with the Rutgerson Mainsail System B and C but other brands of headboard systems as well. 0 12 Quick release pin Part No Product description 1570-12-32 Quick release pin Length [mm] Width Ø [mm]SWL [kg] Weight [g] Packed per 50 12 2500 50 1 Headboard cars 29 50
PRESSURE ABSORBING SLIDES 42 22 R3,5 (x2) 4,3 1525-11 11 42 42 42 6,7 6,7 14,4 1525-16 42 16,5 1525-19 42 9 20 1525-20 42 6,7 10,3 20,7 1525-23 Part no Product description PRESSURE ABSORBING SLIDES 1525-11 1525-16 1525-19 1525-20 1525-23 1526-11 1526-16 30 Pressure absorbing slide 11mm Pressure absorbing slide 16mm Pressure absorbing slide 19mm Pressure absorbing slide 20mm Pressure absorbing slide 23mm Pressure absorbing slide 11mm (big wheels) Pressure absorbing slide 16mm (big wheels) 4,3 11 1526-11 Wheel [mm] 15,5 15,5 15,5 15,5 15,5 19,5 19,5 14,4 1526-16 Recommended fitting 1490, 1490G or Webbing 1490, 1490G or Webbing 1490, 1490G or Webbing 1490, 1490G or Webbing 1490, 1490G or Webbing 1490, 1490G or Webbing 1490, 1490G or Webbing Packed per 10 10 10 10 10 10 10 General tolerances for all dimentions equals ±0,5 mm www.rutgerson.se 9,8 6,2 5,4 2,9 11,2 6,2 4,1 2,5 4,4 10,5 12,7 1,5 5,75 4,2
BATTCARS The Rutgerson Battcar solution has proven to be a winner for sailors on all oceans and in all environments. Available for a wide variety of mast applications, this fullbatten car makes the mainsail safer and simpler to handle and trim whilst sailing by requiring minimum maintenance, and is easy to hoist and lower. All Rutgerson Battcars have a tolerance of 0,5mm. Battcar general dimensions 6,7 4,3 11 Body 1530-11-XX & 1535-11-XX Body 1530-16-XX Body 1530-19-XX 14,4 16,5 9 10,3 20,7 Body 1530-20-XX & 1535-20-XX Body 1530-23-XX & 1535-23-XX 4,3 11 Body 1531-11-XX & 1536-11-XX 14,4 10,3 20,7 Body 1531-16-XX & 1536-16-XX Body 1531-23-XX & 1536-23-XX Battcars 31 Please see page 32 for help guide and mast selection guide 10,5 4,4 12,7 4,2 5,75 1,5 9,8 6,2 7,9 5,4 11,2 2,9 6,2 3,5 4,1
Pressure absorbing Slide & Battcar Mast Selection Guide Rutgerson Battcar ref # 1525-11 1530-11-XX 1535-11-XX Equivalent Holt Allen 1525-16 1530-16-XX HA89 1525-19 1530-19-XX HA90 1525-20 1530-20-XX 1525-23 1530-23-XX 1535-23-XX HA91 Sparcraft F135, F195, F305, F385, F460, I620, S622, I830, S830 NG60, NG70, NG80, NG86, F580, F740, F1060, F1395, S1630, S2100, F2390, F3360, F4600 Seldén 1335 1) John Mast 135D, 148D, 150D, 165D, 167D, 185D, 186D, 208D, 222D, 245D, 280D, 305D, 335D Z Spars Z301, Z351, Z380, Z401, Z501, Z531, Z601, Z602, Z701, Z702 Soromap NF200, NF270, NF350, NF430, NF540, NF710, NF1410 Note: For application in monohull mainsails >50m2 (592sq ft.) use the 23 mm High Load Battcar versions with reference no 1535-23-XX. It is also mandatory to applicate all Rutgerson battcars with the assembly screw pointing upwards in the mast gate. For mainsails >70 m2 (753sq ft.) use the Limousine battcar 1540-23-XX . 1) If the Seldén mast is equipped with a sail entry gate with a cassette with tongue and rubber spring pad, it has to be converted to a track gate insert for fullbatten sails (Seldén part no 505-516-01, 505-524-01) For information regarding applications in other mast sections than the above specifi ed, please contact Rutgerson or your local distributor. C156, C175, C193, C211, C227, C245, C264, C285, C304 220E, 262E, 290E 150E, 116E, 125E 220E, 262E, 290E 1526-11 1531-11-XX 1536-11-XX 1528-23 1540-23-XX F35, F50, F67, F78, F101, S137, S180, S260, S330, IMS80, IMS256 NG60, NG70, NG80, NG86, NG105, F580, F740, F1060, F1395, F2390, F3360, F4600 Z902, Z1001, Z1250, Z1400 Z170, Z190, Z230, Z265 Z1001, Z1250, Z1400 32 www.rutgerson.se Mast Supplier ref #
Pressure Absorbing slide & Battcar help guide How to choose the right slide or battcar ref number for your purpose? Pressure absorbing slide reference: 1. Choose batten fitting on Page 26. 2. Choose body ref no depending on mast section in the selection guide on Page 32. Wheel size reference no 5 6 8 Standard wheel version Bigger wheel version Limousine slide Maximum Boatsize 65ft monohull 47ft multihull Body reference no 11 Pressure absorbing slide 11mm 16 Pressure absorbing slide 16mm 19 Pressure absorbing slide 19mm 20 Pressure absorbing slide 20mm 23 Pressure absorbing slide 23mm For batten fitting 1490 and 1490G 1490 and 1490G 1490 and 1490G 1490 and 1490G 1490 and 1490G Battcar reference: Application reference no 1. Choose batten fitting/receptacle on Page 26-27. 2. Choose application ref no depending on fitting/receptacle on Page 34-39. 3. Choose body ref no depending on mast section in the selection guide on Page 32. Material or wheel size reference no 0 Standard wheel and material version 1 Bigger wheel and standard material version 5 Standard wheel and high load material version 6 Bigger wheel and high load material version 03 Battcar with swivel 05 Battcar with SS M10 thread 09 Battcar with SS M10 thread (extended) 10 Intermediate battcar 15 Battcar with SS fork (no swivel) For batten Fitting or Receptacle 1490 and 1490G 1580, 1590 and 1595 1580, 1590 and 1595 - 1490-1 and 1490-1G Body reference no Size referense no 3 Regular battcar assortment 4 Limousine battcar Maximum Boatsize 65ft monohull 47ft multihull 11 Battcar body 1530-11-XX, 1531-11-XX and 1535-11-XX 16 Battcar body 1530-16-XX and 1531-16-XX 19 Battcar body 1530-19-XX 20 Battcar body 1530-20-XX 23 Battcar body 1530-23-XX and 1535-23-XX 33
Battcar 153X-XX-03 Application Guide Part no 1530-11-03 1530-16-03 1530-19-03 1530-20-03 1530-23-03 1531-11-03 1531-23-03 Approx. Push BL [kg] 290 290 290 290 290 290 290 Approx. Pull BL [kg] 260 260 260 260 260 260 260 1530-11-03 1531-11-03 Part no Product description BATTCAR 1530-XX-03 with swivel 1530-11-03 Battcar, 11mm with swivel 1530-16-03 1530-19-03 1530-20-03 1530-23-03 1531-11-03 1531-23-03 Battcar, 16mm with swivel Battcar, 19mm with swivel Battcar, 20mm with swivel Battcar, 23mm with swivel Battcar, 11mm with swivel (big wheels) Battcar, 23mm with swivel (big wheels) Body ref # 1530-11-XX 1530-16-XX 1530-19-XX 1530-20-XX 1530-23-XX 1531-11-XX 1531-23-XX Wheel [mm] 15,5 15,5 15,5 15,5 15,5 19,5 19,5 Adaptor material Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium Recommended Receptacle / Fitting 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G Slot width (bolt/shackle) [mm] 44 44 44 44 44 44 44 Packed per 10 10 10 10 10 10 10 34 www.rutgerson.se
Battcar 153X-XX-05 Application Guide Part no 1530-11-05 1530-16-05 1530-19-05 1530-20-05 1530-23-05 1530-11-05 1535-11-05 1531-11-05 1531-16-05 1535-11-05 1535-20-05 1535-23-05 1536-11-05 Approx. Push BL [kg] 550 550 550 550 550 575 550 785 785 900 785 Approx. Pull BL [kg] 350 400 420 430 450 350 400 450 550 575 450 1531-11-05 1536-11-05 Part no Product description Body ref # BATTCAR 153X-XX-05 with M10 stainless steel thread 1530-11-05 Battcar, 11mm with M10 thread 1530-16-05 1530-19-05 1530-20-05 1530-23-05 1531-11-05 1531-16-05 1535-11-05 1535-20-05 1535-23-05 1536-11-05 Battcar, 16mm with M10 thread Battcar, 19mm with M10 thread Battcar, 20mm with M10 thread Battcar, 23mm with M10 thread Battcar, 11mm with M10 thread (big wheels) Battcar, 16mm with M10 thread (big wheels) Battcar High Load, 11mm with M10 thread Battcar High Load, 20mm with M10 thread Battcar High Load, 23mm with M10 thread Battcar High Load, 11mm with M10 thread (big wheels) 1530-11-XX 1530-16-XX 1530-19-XX 1530-20-XX 1530-23-XX 1531-11-XX 1531-16-XX 1535-11-XX 1535-20-XX 1535-23-XX 1536-11-XX Wheel [mm] 15,5 15,5 15,5 15,5 15,5 19,5 19,5 15,5 15,5 15,5 19,5 Adaptor material SS SS SS SS SS SS SS SS SS SS SS Recommended Receptacle / Fitting 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 1580, 1590, 1595 Slot width (bolt/shackle) [mm] 30 30 30 30 30 30 30 30 30 30 30 Packed per 10 10 10 10 10 10 10 5 5 5 5 Battcar 35
Battcar 1530-XX-09 Application Guide Part no 1530-11-09 1530-16-09 1530-19-09 1530-20-09 1530-23-09 1535-23-09 Approx. Push BL [kg] 550 550 550 550 550 900 Approx. Pull BL [kg] 350 400 420 430 450 575 1530-11-09 Part no Product description Battcar, 11mm with M10 thread (extended) 1530-16-09 1530-19-09 1530-20-09 1530-23-09 1535-23-09 Battcar, 16mm with M10 thread (extended) Battcar, 19mm with M10 thread (extended) Battcar, 20mm with M10 thread (extended) Battcar, 23mm with M10 thread (extended) Battcar, 23mm with M10 thread (extended) Body ref # 1530-11-XX 1530-16-XX 1530-19-XX 1530-20-XX 1530-23-XX 1530-23-XX Wheel [mm] BATTCAR 1530-XX-09 with Extended M10 stainless steel thread 1530-11-09 15,5 15,5 15,5 15,5 15,5 15,5 Adaptor material SS SS SS SS SS SS Recommended Receptacle / Fitting 1580 1590 1595 1580 1590 1595 1580 1590 1595 1580 1590 1595 1580 1590 1595 1580 1590 1595 Slot width (bolt/shackle) [mm] 45 45 45 45 45 45 Packed per 10 10 10 10 10 10 36 www.rutgerson.se
Intermediate Battcar 153X-XX-10 Application Guide Part no 1530-11-10 1530-16-10 1530-19-10 1530-20-10 1530-23-10 1531-11-10 1531-23-10 1535-11-10 1535-20-10 1535-23-10 1536-11-10 1530-23-10 1535-23-10 1531-11-10 1536-11-10 Approx. Push BL [kg] Approx. Pull BL [kg] 350 400 420 430 450 350 350 450 550 575 450 Part no Product description Battcar, 11mm intermediate Body ref # BATTCAR 1530-XX-10 Intermediate for webbing 1530-11-10 1530-16-10 1530-19-10 1530-20-10 1530-23-10 1531-11-10 1535-11-10 1531-23-10 1535-20-10 1535-23-10 1536-11-10 Battcar, 16mm intermediate Battcar, 19mm intermediate Battcar, 20mm intermediate Battcar, 23mm intermediate Battcar, 11mm intermediate (big wheels) Battcar High Load, 11mm intermediate Battcar High Load, 11mm intermediate Battcar High Load, 20mm intermediate Battcar High Load, 23mm intermediate Battcar High Load, 11mm intermediate (big wheels) 1530-11-XX 1530-16-XX 1530-19-XX 1530-20-XX 1530-23-XX 1531-11-XX 1531-23-XX 1535-11-XX 1535-20-XX 1535-23-XX 1536-11-XX Wheel [mm] 15,5 15,5 15,5 15,5 15,5 19,5 14,5 15,5 15,5 15,5 19,5 Adaptor material SS SS SS SS SS SS SS SS SS SS SS Recommended Receptacle / Fitting Slot width (bolt/shackle) [mm] Packed per 10 10 10 10 10 10 5 5 5 5 5 Battcar 37
Intermediate Battcar 153X-XX-15 Application Guide Part no 1530-11-15 1530-16-15 1530-19-15 1530-20-15 1530-23-15 1531-11-15 1535-11-15 1536-11-15 1530-11-15 1535-11-15 Approx. Push BL [kg] 200 200 200 200 200 200 785 785 Approx. Pull BL [kg] 175 175 175 175 175 175 450 450 1531-11-15 1536-11-15 Part no 1530-11-15 Product description Battcar, 11mm with fork (no swivel) Body ref # BATTCAR 1530-XX-15 with stainless steel fork (no swivel) 1530-11-XX 1530-16-15 1530-19-15 1530-20-15 1530-23-15 1531-11-15 1535-11-15 1536-11-15 Battcar, 16mm with fork (no swivel) Battcar, 19mm with fork (no swivel) Battcar, 20mm with fork (no swivel) Battcar, 23mm with fork (no swivel) Battcar, 11mm with fork (no swivel) Battcar High Load, 11mm with fork (no swivel) Battcar High Load, 11mm with fork (no swivel) 1530-16-XX 1530-19-XX 1530-20-XX 1530-23-XX 1531-11-XX 1535-11-XX 1536-11-XX Wheel Ø [mm] 15,5 15,5 15,5 15,5 15,5 19,5 15,5 19,5 Adaptor material SS SS SS SS SS SS SS SS Recommended Receptacle / Fitting 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G 1490-1 1490-1G Slot width (bolt/shackle) [mm] 22 22 22 22 22 22 22 22 Packed per 10 10 10 10 10 10 5 5 38 www.rutgerson.se
Limousine Battcar 1540 Rutgerson is now filling the gap in the boat segment up to 60ft monohull and 47ft multihull through the addition of another battcar size, the Limousine 1540. Available in 23mm profile width, this battcar will cover the majority of the larger spar sections from mast makers available on the market, such as HA91 profiles. It is made of aluminium from a solid extrusion profile, which makes it extremely strong in order to withstand the loads developed under these conditions. The new battcar is available in two versions. The 1540-23-05 with M12 stainless steel thread for full batten applications and a high tech composite intermediate version for 25mm webbing applications with part number 1528-23. Part No 1540-23-05 1540-23-06 1528-23 1540-23-XX 1528-23 Approx. Push BL [kg] 1000 1000 Approx. Pull BL [kg] 920 920 920 Part No Product description Application WeightProfiles Body ref # LIMOUSINE BATTCAR 1540 1540-23-05 Battcar 23mm with SS M12 thread, high load aluminium 1540-23-06 1528-23 Battcar 23mm with SS M10 thread, high load aluminium Pressure absorbing slide 23mm for intermediate, high load composite Full batten Full batten 235 232 Intermediate 112 HA91 HA91 HA91 1540-23 1540-23 1528-23 18 18 18 SS SS 1612 1610 44 44 1 1 1 Wheel [mm] Adaptor material Recommended Receptacle / Fitting Slot width (bolt/shackle) [mm] Packed per Battcar 39 5,0
BATTENS Pulltruded fl at glass fi bre battens for high durability. Dimensions [mm] Roll Stiffness Part no Width Thickness Glass Fibre FLAT BATTENS, Pulltruded 3915-23-100 3922-03-100 3930-03-100 3930-04-50 3930-05-50 3940-04-50 15 22 30 30 30 40 2-3 3 3 4 5 4 [gr/100mm bending] 360 1060 1450 3460 6780 4637 Length [m] 100 100 100 50 50 50 outer [mm] 1000 1000 1000 1000 1000 1000 Packed per Pc Pc Pc Pc Pc Pc Pulltruded round glass fi bre battens, and carbon fi bre battens for extra strength. Dimensions [mm] Outer Part no Glass Fibre ROUND BATTENS, Pulltruded 3975-08-058 3975-10-058 7,90 9,90 3980-10-058 7,90 9,90 4,00 5,50 Longitudinal Carbon Fibre ROUND BATTENS, Pulltruded 3980-08-058 4,00 5,50 Inner Length [m] 5,8 5,8 5,8 5,8 Packed per Pc Pc Pc Pc 3975-XX-058 3980-XX-058 40 www.rutgerson.se
Rutgerson Roller Battens are established and wide spread as a solution to furling sails world-wide. The product was originally an innovation from Rutgerson and there is today an extensive range of sizes. The roller batten rolls up smoothly on the furling system and allows the boat owner to us e a roller furl cover. It can also be used in furling mainsails. There are two versions, standard and reinforced. The reinforced battens will be indicated with an ”R”. The core consists of two curved battens made of Swedish stainless steel and the reinforced version has four curved battens for a stronger and stiffer result. Stainless steel is the optimal material for this purpose but like all materials, it has a limit. The material allows the batten to bend but if the product is used incorrectly and the batten is bent to a radius smaller than of approximately 50mm, the product cannot recover and it will be permanently bent. Make sure not to bend the batten to a radius smaller than 50mm. Dimensions [mm] Part no Product description ROLLER BATTEN for roller furling headsails 3141-030 3141-030R 3141-040 3141-040R 3141-050 3141-050R 3141-060 3141-060R 3151-050 3151-050R 3151-060 3151-060R 3151-070 3151-070R 3171-070 3171-080 3171-090 3171-140 Roller Batten Roller Batten reinforced Roller Batten Roller Batten reinforced Roller Batten Roller Batten reinforced Roller Batten Roller Batten reinforced Roller Batten Roller Batten reinforced Roller Batten Roller Batten reinforced Roller Batten Roller Batten reinforced Roller Batten Roller Batten Roller Batten Roller Batten Width 40 40 40 40 40 40 40 40 50 50 50 50 50 50 70 70 70 70 Length 300 300 400 400 500 500 600 600 500 500 600 600 700 700 700 800 900 1400 Weight [gr] 53 85 70 112 87 140 102 163 118 190 145 230 166 265 235 270 290 360 Recommended Boatsize <32ft <40ft <32ft <40ft <32ft <40ft <32ft <40ft 30-40ft 40-50ft 30-40ft 40-50ft 30-40ft 40-50ft >37ftft >37ft >37ft >37ft Packed per 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 2 Battens 41
BATTEN ACCESSORIES PVC Endcaps Vinyl endcaps for usage on pulltruded fl at battens (see page 40). Part no Product description Packed per PVC ENDCAPS, White coloured for flat battens 3992-10 3992-11 3992-15 3992-18 3992-22 3992-26 3992-30 3992-40 Batten endcap, 10mm vinyl Batten endcap, 11mm vinyl, round Batten endcap, 15mm vinyl Batten endcap, 18mm vinyl Batten endcap, 22mm vinyl Batten endcap, 26mm vinyl Batten endcap, 30mm vinyl Batten endcap, 40mm vinyl 100 100 100 100 100 100 100 100 Stainless Steel Endcaps, for vertical round battens These endcaps are available in a range of lengths and are made in Stainless, acid proof steel and are supposed to be used together with the Batten connectors. NOTE! 1545-XX are supposed to be connected to the batten with Araldit 2045 or similar. Dimensions [mm] Part no Product description Stainless Steel ENDCAPS for vertical round battens 1545-06-57 1545-06-85 1545-06-150 1545-08-57 1545-08-85 1545-08-150 1545-10-57 1545-10-85 1545-10-150 SS Endcap for Ø6mm round batten SS Endcap for Ø6mm round batten SS Endcap for Ø6mm round batten SS Endcap for Ø8mm round batten SS Endcap for Ø8mm round batten SS Endcap for Ø8mm round batten SS Endcap for Ø10mm round batten SS Endcap for Ø10mm round batten SS Endcap for Ø10mm round batten Length A 57 85 150 57 85 150 57 85 150 Length B 97 125 250 97 125 250 97 125 250 Outer C 8 8 8 10 10 10 12 12 12 Packed per Pc Pc Pc Pc Pc Pc Pc Pc Pc 42 www.rutgerson.se
Batten Connectors These connectors are made in Stainless, acid proof steel and joins round battens with identical diameter. They are specially constructed for vertical battens in roller furling mainsails, and the refined design enables the sail to easily be furled. NOTE! 1547-XX are supposed to be connected to the batten with Araldit 2045 or similar. Product Part no description 1547-06 1547-08 1547-10 Round batten connector 6mm Round batten connector 8mm Round batten connector 10mm For batten [mm] 6 8 10 Assembled outside [mm] 8 10 12 These aluminium connectors are constructed for round battens with the same diameter or to connect two battens with different diameter. Length [mm] ROUND BATTEN CONNECTOR, AISI 316 Stainless Steel, Straight dividable 200 200 200 Set Set Set Packed per Part no Product description Batten 1 [mm] ROUND BATTEN STEP CONNECTOR, Aluminium 1548-0406 Round Batten connector step 4-6mm 1548-0608 Round Batten connector step 6-8mm 1548-0810 Round Batten connector step 8-10mm 1548-1013 Round Batten connector step 10-13mm 1548-1316 Round Batten connector step 13-16mm ROUND BATTEN STRAIGHT CONNECTOR, Aluminium 1548-0606 Round Batten connector straight 6-6mm 1548-0808 Round Batten connector straight 8-8mm 1548-1010 Round Batten connector straight 10-10mm 1548-1313 Round Batten connector straight 13-13mm 1548-1616 Round Batten connector straight 16-16mm 4 6 8 10 13 6 8 10 13 16 Batten 2 [mm] 6 8 10 13 16 6 8 10 13 16 Packed per Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Battens 43
RLT Leech Tensioner Dimensions [mm] Part no Product description RLT for Ø6mm round battens Length Rutgerson Leech Tensioners, with square bolt 1560-02 115 1560-03 1561-00 1561-01 RLT for Ø8mm round battens RLT for 16x6mm flat battens RLT for 20x8mm flat battens 115 115 115 Width 16 16 23 30 Height 11 11 9 12 Weight [gr] 22 20 21 31 Max. Batten size Round 6mm Round 8mm Flat 16x6mm Flat 20x8mm Recommended Boat size <32ft Cruising <28ft Racing <25ft Multihull <35ft Cruising <30ft Racing <26ft Multihull <32ft Cruising <28ft Racing <25ft Multihull <38ft Cruising <34ft Racing <30ft Multihull Packed per Set Set Set Set Multihull /Extreme (M/E) Racer/Cruiser (R/C) Conventional (Con) Recommended boat size, depending on sail area and roach variatons. 44 www.rutgerson.se
Stainless Steel Rings & Hanks Clew Rings with bar 2310-XXXX O-Rings 2320-XXXX Dimensions [mm] Part no Product description Clew Rings, Stainless Steel with bar 2310-4008 2310-6010 O-Rings, Stainless Steel 2320-2003 2320-2004 2320-2503 2320-2504 2320-2505 2320-3005 2320-3006 2320-3008 2320-4006 2320-4008 Clew Ring with bar, 40x8mm Clew Ring with bar, 60x10mm O-Ring, 20x3mm O-Ring, 20x4mm O-Ring, 25x3mm O-Ring, 25x4mm O-Ring, 25x5mm O-Ring, 30x5mm O-Ring, 30x6mm O-Ring, 30x8mm O-Ring, 40x6mm O-Ring, 40x8mm D-Rings, Stainless Steel 2325-2505 2325-5006 D-Ring, 25x5mm D-Ring, 50x6mm Outer 40 60 26 28 32 33 35 40 42 46 52 56 35 62 Dimensions [mm] Part no Product description Piston Hanks, Solid brass with SS springs 2160-040 2160-050 2160-060 2160-070 2160-080 2160-090 2160-100 Piston Hank, 40mm Piston Hank, 50mm Piston Hank, 60mm Piston Hank, 70mm Piston Hank, 80mm Piston Hank, 90mm Piston Hank, 100mm Inner length 40 50 60 70 80 90 100 Max stay 8 9 12 15 17 20 25 Dimensions [mm] Part no Product description Sail Snap Hooks, Solid brass W72483 W72486 W72487 Sail Snap Hook 55mm Sail Snap Hook 50mm Sail Snap Hook 60mm Inner length 50 55 60 Max stay 25 34 24 SWL [kg] 120 80 200 Packed per 10 10 10 45 Packed per 10 10 10 10 10 10 10 Sail snap hooks, solid brass with stainless steel springs. Inner 25 40 20 20 26 25 25 30 30 30 40 40 25 50 Weight [gr] 78 174 5 10 8 10 15 18 26 30 32 60 15 39 SWL [kg] 1000 2000 162 250 162 250 500 500 675 1250 675 1250 450 600 D-Rings 2325-XXXX Breaking load [kg] 4500 6500 650 1000 650 1000 2000 2000 2700 5000 2700 5000 1600 2500 Packed per 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Knock-on Piston hanks. Solid brass with stainless steel springs.
Plastic Sail Slides & Shackles Plastic Sail slides fi t various mast sections. Made of white Nylon to absorb high frequency chock loads. 2241-10XX 2243-0XX 2241-33X General dimensions [mm] Profile dimensions [mm] Part no Product description AB CD Plastic Sail slides 2241-334 Sail Slide 1334 2241-335 Sail Slide 1335 2241-336 Sail Slide 1336 21 28 34 21 23 25 25 5,5 8,5 16 2241-1030 Sail Slide 1030 C28298 14 2241-1040 Sail Slide 1040 C34398 19 2243-089 Sail Slide HA89 2243-090 Sail Slide HA90 2243-091 Sail Slide HA91 32 35 40 7,5 8,5 9,5 19 Gap width E 3 Profile foot F 3,5 29 8164 4,5 39 8,5 7,5 8 6,5 6,5 3,5 Profile depth G 3,5 4,5 4 4 Profile width H 10,5 14 20 478 15 8,5 3,5 19 844 18 21 5,5 521 Sail Shackles, Knock-on Knock-on Shackles, plastic and stainless steel versions. 19,5 19,5 16 B / I no For profile A013 Seldén 1334/HA558 A014 Seldén 1335/HA458 Seldén 1336 Seldén C Seldén C HA89 HA90 HA91 A015 A007 A008 A009 Packed per 100 100 100 100 100 100 100 100 Dimensions [mm] Part no Product description Sail Shackles, Knock-on 2260-749 2260-849 2260-850 2260-851 2262-101 2262-102 2262-103 46 Sail Shackle, HA749 Knock-on plastic Sail Shackle, RU849 Knock-on plastic Sail Shackle, RU850 Knock-on plastic Sail Shackle, RU851 Knock-on plastic Sail Shackle, HA749 Knock-on SS Sail Shackle, RU849 Knock-on SS Sail Shackle, RU850 Knock-on SS A 20 28 39 55 25 34 24 B 9,5 10 10 10 11 15 15 C 5 5 5 5 5 5 5 Packed per 50 50 50 50 10 10 10 2260-XXX www.rutgerson.se 2262-XXX
Cleats Original Clamcleats® for efficient leech line handling. 2200-212 2200-212A 2200-214 2200-233 2200-241 2200-258 Dimensions [mm] Part no Clamcleats 2200-212 2200-212A 2200-214 2200-233 2200-241 2200-258 2200-259 Product description Clamcleat CL212 + PR For line Ø 2-5mm Clamcleat CL233 + P Clamcleat CL241 + PR Clamcleat CL258 + PR Clamclear CL259 + PR Clamcleat® is a registered trademark of Clamcleats Ltd. 2-5mm 2-6mm 3-6mm 3-6mm 3-6mm LengthWidth 70 70 57 70 70 70 Fastening Ø [mm] Material 21 5Nylon Clamcleat CL212A, Cover for CL212 -70305 Nylon Clamcleat CL214W + PR 21 21 21 5 5 5 21 5Nylon 34 5Nylon Aluminium Aluminium Aluminium Packed per 100 100 100 100 10 10 10 2200-259 47
E-Cleats Rutgerson Leech line cleat is a cost effi cient and durable solution to leech line handling. Part no Product description Leech Line Cleats 2215-01 Leech line cleat, E-cleat No1 2215-02 Leech line cleat, E-cleat No2 Line [mm] Ø 2-3 3-6 Length [mm] 70 70 Width [mm] 21 30 Material Nylon Nylon Packed per 100 100 Tape folder The Rutgerson Tape Folder greatly increases effi ciency for the time consuming operation of creasing tapes. 1. 2. 3. Loosen the two wing nuts. Push the two stainless plates and upwards. Fold/crease half a metre of the tape precisely in the middle. Insert the folded/creased tape into one of the slots. Use the narrow slot for tapes lighter than 280gr/sqm, and the wider slot for tapes heavier than 280gr/sqm. The fold should point towards the stainless plate. 4. Push the stainless plate down against the folded tape. Tighten the wing nuts again. 5. Pull the tape straight through the tape folder. Part no Tape folder 1650 Product description Rutgerson Tape Folder Packed per Set RONDO Chafe protector Rondo is a clip on system that prevent sails and running tackle from chafi ng against standing rigging. The Rondo is pre-drilled to fi t Ø 6mm wire but can be drilled to fi t wires up to Ø11mm, and is ideally suited for wire, shrouds etc. Part no Product description RONDO Chafe Protector 1800 RONDO Chafe Protector Min wire Ø [mm] 6 Max wire Ø [mm] 11 Packed per 30 Pair 48 www.rutgerson.se
Carbon Fibre Products Through extensive research and testing, Rutgerson has set up a Carbon Fibre pre-preg lamination process. Therefore, we can now offer clewboards, headboards and other products in carbon fibre. Our new carbon fibre-range outperforms conventional products due to the extraordinary strength and bending properties of carbon fibre. All carbon fibre products are manufactured on individual request. Saving weight is critical for racing. Thusly, an entire market has evolved due to the increasing demand for lighter and stronger fittings. For example, the most critical location on the boat to save weight is the top of the sail. Therefore, our carbon fibre headboards would be the optimal solution. Due to our flexible facilities, we have the possibility to produce customised products made our of carbon fibre, not only including headboards and clewboards but all kinds of products. 370mm Customised product for North Sails 310mm Customised product for Charles Jourdan 49 295mm 370mm
SPARE PARTS SPARE PARTS FOR BATTEN FITTINGS & RECEPTACLES Part no Product description 1490-11 1580-11 32-0237 32-0006 32-0008 32-0102 41-0004 41-0006 41-0064 1500-10 1530-03 1530-05 1530-09 1530-10 1530-11 1530-16 1530-19 1530-20 1530-23 1531-11 1531-16 1535-05 1535-11 1535-23 1536-11 Catalogue reference page # Packed per Spare part kit for Batten fitting 149026Set Spare part kit for Batten fitting 158027Set Sliding hatch for Batten receptacle 1580 Backside for Batten receptacle 1590 Sliding hatch for Batten receptacle 1590, 1595 Sliding hatch for Batten receptacle 1596 Tension screw A4-MCS M6x100 for Batten receptacle 1590/1595/1596 Short assembly screw A4-RX 16x12 for Batten receptacle 1580/1590/1595/1596 27 27 27 27 27 27 Pc Pc Pc Pc Pc Pc Long assembly screw A4-RX 16x16 For Batten receptacle 1590/1595/159627Pc Wedge for 1500 fitting -Pc SPARE PARTS FOR PRESSURE ABSORBING SLIDES & BATTCARS 1530-XX-03 adaptor with swivel fork 1530-XX-05 adaptor M10 SS thread 1530-XX-09 adaptor M10 SS thread, long version 1530-XX-10 rod pin SS 1530-11-XX slide with wheels only 1530-16-XX slide with wheels only 1530-19-XX slide with wheels only 1530-20-XX slide with wheels only 1530-23-XX slide with wheels only 1531-11-XX slide with wheels only 1531-16-XX slide with wheels only 1535, 1536-XX-05 adapter M10 SS 1535-11-XX High Load slide with wheels only 1535-23-XX High Load slide with wheels only 1536-11-XX High Load slide with wheels only VARIOUS SPARE PARTS 41-0048 Screw M3x4mm for round batten connector 1547-XX 34 35 36 37 31 31 31 31 31 31 31 31 31 31 31 43 Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc 50 www.rutgerson.se
GENERAL WARRANTY & KEY TERMS OF SUPPLY BY RUTGERSON MARIN AB A) WARRANTY 1) PERIOD OF WARRANTY Rutgerson Marin AB issues a general warranty time durable for three years against malfunction or breakage from the date of delivery. 2) WARRANTY COVERAGE Products sold by Rutgerson Marin AB and in normal and customary use, are conditionally warranted against malfunction or breakage. The warranty does not cover: i) Defects or damage resulting from use of the product in other than its normal and customary manner; ii) Defects or damage from misuse, accident or neglect; iii) Defects from improper testing, operation, maintenance, installation, alteration, modification or adjustment; iv) Damage from unauthorized repair or alterations; v) Damage from corrosive materials, ultra violet degradation, wear or tear beyond the specification of the case or enclosure. 3) WARRANTY PROCEDURE OF SERVICE OR REPLACEMENT Notice of a claim for defect, service or replacement covered by this limited warranty shall be made promptly and in writing to the local Rutgerson distributor that supplied the product or to Rutgerson Marin AB, Box 84, SE-442 19 Marstrand, SWEDEN. Products returned for service or replacement under this limited warranty must be assigned a valid RGA Return Goods Authorization number by Rutgerson Marin AB. Unidentified and unauthorized goods returned to Rutgerson Marin AB will NOT be approved or eligible for further investigation. The customer is responsible for undertaking all expenses associated with transporting the goods to and from Rutgerson Marin AB or the local Rutgerson distributor that supplied the product. If the investigation of the product and the warranty claim reveals that the defect, malfunction or breakage is not covered by this limited warranty, the customer will be contacted and advised with respect to additional cost in conjunction with service or replacement. For approved RGA goods, please send these together with assigned RGA documents to: WARRANTY GOODS Rutgerson Marin AB Mjölkekilsgatan 21 SE-442 66 Marstrand SWEDEN B) PURCHASE ON APPROVAL Rutgerson Marin AB issues a general purchase on approval period durable for 60 days after delivery. Products that are subject for return needs to be unused and delivered to Rutgerson Marin AB in their original packing and according to the procedure stated in section (A3) above. Returned products will thereafter be subject to investigation and upon approval a 15% handling fee of the original purchase amount will be surcharged to all eventual credits. For all customized or one-off items, purchase on approval does not apply. C) SUPPLY 1) PACKING QUANTITY Products are supplied in stated packing and minimum purchase quantities only. For supply in smaller and/or customized quantities, additional terms will apply. For further information about alternative supply conditions, please contact Rutgerson Marin AB. 2) DELIVERY TIME All official delivery times endorsed by Rutgerson Marin AB are estimated and can be subject to changes. Rutgerson Marin AB is in the event of such related changes legislated to inform the customer. 3) UNANTICIPATED DEFECTS & DELAYS Rutgerson Marin AB shall not be liable for unanticipated defects/delays, nor shall it be liable for any damage, whether direct or indirect, beyond the provisions set forth above or otherwise provided to customers under statutory law legislation. In connection with delivery of incorrect or defective goods, the customer must promptly submit a complaint to Rutgerson Marin AB. D) DEFINITIONS 1) SAFE WORKING LOAD (SWL) Is the maximum static and/or dynamic load at which the product will still function without excessive friction, distortion, wear or permanent deformation of its components. Above this load, systems may fail, moving parts may seize and stainless steel or plastic components may begin to bend, stretch or otherwise deform. SWL should never exceed 55% of the breaking load (BL), and should never be exceeded in use. 2) BREAKING LOAD (BL) Is the load at, or around which, a major failure can be expected to occur to some part of the product’s structure when new. Plastic components may split, rivets may give way, shackles may break and other metallic components may fracture. No product should be used at more than 55% of the breaking load. 51
Rutgerson Sail Hardware Distributor Network Rutgerson Marin AB is represented on all continents by an impressive network of over 40 local distributors. All our distributors have a long tradition of serving our customers with dedication and knowledge of our products and their demands. For updated information about our distributors, please visit www.rutgerson.se. Rutgerson Marin AB Mjölkekilsgatan 21 SE-442 66 Marstrand, Sweden +46 (0)303-20 66 50 postmaster@rutgerson.se www.rutgerson.se
1 Online Touch